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Back to Crash Cushions, Channelizers & Drums
False ? CrashGard® Sand Barrel System :

CrashGard® Sand Barrel System

Total Call For Pricing

Resources

  • CrashGard MASH Testing Footage
  • CrashGard Sand Barrel System Product Guide, April, 2020
  • FHWA Acceptance Letter CC-97
  • FHWA Acceptance Letter CC-97-A
  • FHWA MASH Eligibility Letter CC-145
  • PSS Full Product Guide, April, 2025
  • CrashGard Product Flyer
  • CrashGard Lid Installation Guide

Explore the cutting-edge features and unmatched versatility of CrashGard, where safety takes the driver's seat. CrashGard is a non-redirective, gating sand barrel guarding road users against fixed objects. Sand barrels or crash cushions absorb the bulk of the impact and reduce the likelihood of a vehicle impacting the object. CrashGard is designed for use in posted speed limits from 25-75 mph.

Why Choose CrashGard?

Durable and Reliable

CrashGard uses high molecular, high-density polyethylene plastic (HLMI/HDPE), making it incredibly strong and durable. It withstands minor impacts during routine handling, guaranteeing long-lasting performance. UV stabilizers maximize the product's life, while color-stable pigments prevent fading, ensuring it remains highly visible and effective.

Stackable Design

Designed with practicality in mind, CrashGard is easy to transport and store. Its squared bottom makes it easy for forklifts to move, and the tiered top allows the use of the CrashGard Hoist. Barrels can be nested for compact storage, saving valuable space. CrashGard is also designed to accommodate 4" and 6" wide retro-reflective sheeting, meeting all state and federal specifications for retro-reflectivity grades.

Universal Weight Compatibility:

With CrashGard, you only need one sand barrel to meet all weight requirements. It can accommodate weights ranging from 200 to 1,400 lbs (200, 400, 700 or 1,400 lbs.) with the insert and up to 2,100 lbs without the insert. This eliminates the need to stock various sizes of barrels, reducing inventory costs and storage space.

Features Optimized for Efficiency and Effectiveness

Tamper-Resistant Lid

The lid of the barrel has a tamper-resistant fit that reduces vandalism and water infiltration, as its lip securely snaps into a groove on top of the barrel. The round lids are designed to nest and are available in a black color.

Strategically Shaped Barrel

The CrashGard barrel's square profile incorporates lifting shelves for effortless forklift transportation. Its design also allows for easy application of retro-reflective sheeting and convenient nesting when not in use.

Insert for Weight Changes

The crash cushion's internal lower portion has a built-in ledge that allows for ballast of either 200, 400, 700, or 1,400 lbs of sand, depending on the user's needs. To ensure proper installation, the conical side of the insert should face upwards, as indicated.

Dimensions

  • Barrel, P/N CC-48: 36.0" diameter, 48.0" height, nominal.
  • INSERT, P/N CC-I28: 27.0" square, 10.8" height.
  • LID, P/N CC-L36: 36.5" diameter, 7" height.

Dimensions

  • Material: Blow-molded high molecular, high-density polyethylene plastic (HLMI/HDPE)
  • Weight Capacity: With insert - 200, 400, 700, 1,400 lbs; Without insert - 2,100 lbs
  • Retroreflective Sheeting: Available in engineer, hi-intensity, and fluorescent grades

Function and Usage

CrashGard Sand Barrel System acts as a non-redirective, gating sand barrel or crash cushion, effectively protecting fixed objects from vehicle impacts. According to the AASHTO* Roadside Design Guide, sand barrels absorb energy, stopping the impacting vehicle at a controlled rate. This reduces the potential for injuries to occupants while allowing the vehicle to pass through without redirection.


This listing is for one CrashGard Barrel and Lid, with the option to add an Insert. To purchase a Lid or Insert separately, contact Customer Service at (800)662-6338. 

 

 True?CrashGard MASH Test Level 3:

CrashGard MASH Test Level 3

FHWA issued Eligibility Letter CC-145 for CrashGard in September 2018. In CC-145, FHWA agrees that CrashGard meets MASH test and evaluation requirements. CC-145 also states FHWA finds CrashGard eligible “for reimbursement under the Federal Aid Highway Program.”
 True?CrashGard MASH Test Level 3:

CrashGard MASH Test Level 3

PSS did not change the design or function of CrashGard to meet MASH requirements. Users can confidently install any CrashGard Sand Barrel System purchased prior to the issuance of CC-145 and still meet MASH requirements. 
 True?CrashGard Array:

CrashGard Array

CrashGard withstands minor impacts during routine handling: filling or dumping sand, loading or unloading from vehicles, or nesting for storage and transport.
 True?CrashGard Sand Barrel System:

CrashGard Sand Barrel System

One barrel eliminates the need to stock different sizes of barrels, reducing inventory requirements.
 True?CrashGard's Universal Barrel:

CrashGard's Universal Barrel

One Barrel accommodates all weight requirements.
 True?CrashGard Lid:

CrashGard Lid

Tamper-resistant, press-fit Lid reduces water migration, sand leakage, vandalism.
 True?CrashGard Insert:

CrashGard Insert

Install Insert for 200, 400, 700, and 1,400 lbs. 

Additional Products

Don't compromise on safety when it comes to protecting road users from direct impacts in the event of an accident. Choose the reliable and versatile CrashGard Sand Barrel System. Contact PSS today to find out how CrashGard can meet your requirements and provide the utmost safety on the road.

Related Products

  • CrashGard® Hoist
    CrashGard® Hoist

    CrashGard Hoist was designed for the safer, easier, and more efficient transport of CrashGard Sand Barrels.

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